Uphosphate 3 waSaudi Arabia uqala kusobala: Kungani ukugcina kwemithambo yokuqondisa kuyiphakamiso

I-Phosphate 3 Phase 1 yaseMa'aden isebenza ngokwesikhathi sokugcina ngokuqala ngeminyaka yase-2026, futhi iphosphate 3 yonke iprogram yadlulisa ubukhulu be-phosphate yekompani ngama-50 percent ukuze ibe yizinkamano eziyisithupha ngonyaka kuma-hubs ayaWa'ad Al Shamal neRas Al Khair. Kuma-plant ayo isikhathi, isibonelo esingapheli sengxenye esiyisibonelo esingapheli sisikilini, isirektho noma isigranulator — kodwa singaba yinto eyisibonelo esingapheli yokuqhubeka kokusebenza kwesolid kusukela kuqala kungabona ukuthi ukusebenza kwe-kemikhali kuyisibonelo esingapheli. I-conveyor belts, amapointi okuhambisa nokugcina kugcinwa ngokwesibonelo esingapheli esizoba kusihlwa: ukufa okungafanele, amachute amangalisi, ukukhathazeka okungafanele kwe-dust nokusebenzisa abasebenzi abangafundisi kancane umgqa.

Leyi yeli yilungiselela ukuthi iphuzu lebandi liyadinga ntoni ngempela, futhi ukuthi kungani ukusebenza kwe-phosphate kubhekise kubandini kangaka kulokusebenza kwe-quarry okwenzelwa ngabantu baseSaudi abaningi.

Kushintshwe: I-Phosphate 3 Iphumelela Kusenqaba Yokugcina

Ukuhlala kwenyanga kubhekise kakhulu kulokho okubhalwe ngokuphelele. Amaphuzu aseMa'aden asezinga lenyanga yombili ya-2026, atholakala ngoSepthemba 2026, akuvumisa ukuthi i-Phosphate 3 Phase 1 ibe yisikhathi esifanayo sokugcina isikhathi sokugcina ngemva kwe-2026. Akuyi nto engezansi — kodwa ngu-izinsuku zokugcina izinto ezihlukene, futhi ngu-izinsuku zokuzimela ukuthi izinto zonke zokuhambisa ezenziwe ngokuchaza kahle zizobhekiswa ngokwesibonelo sokubhala ngokwesibonelo sokubhala.

Isimo sesivumelwano sibuyiselwe kusenqumeni. I-Ma'aden ishuma i-Phosphate 3 njengesiprojekthi enkulu ekhulisa nokuhlela izihubi zayo zezifuthi: i-Wa'ad Al Shamal eNtshonalanga, okuyiyo iphatha ukukhishwa nokuprosesa, ne-Ras Al Khair emaphakathini weGulf yaseArabia, okuyiyo iphatha ukugcina, ukugcina nokuthumela ngaphandle. Isilungiselelo sisithi ukunquma ukuphakama kwezimali ngamashumi amahlanu, ukuthi isivumelwano siyakwazi ukuthenga amathambo ayisigidi seshumi, ngokuvamile ngamathambo ayisigidi seshumi nesikhombisa.

Amazwi amafanayo akubonisa futhi ukuthi izilayini zezifosfethi ezenziwa kakhulu zihamba ngokushesha. Umthwalo wamaphosfethi wasezinsukwini zombili wabuyela ku-USD 1.365 billion, okuphela ikhulu elinye lesikhathi esifanayo nesikhathi esidlule, nakuba i-EBITDA yasula ngamakhulu amashumi elishumi nesibhozo ku-USD 328 million. Ukuproducwa kwe-DAP wadonsa ngamakhulu amashumi abalohlwa ngamashumi amashumi nesibhozo ku-1.23 million tonnes, futhi ukuproducwa kwe-ammonia wadonsa ngamakhulu amashumi nesikhombisa ku-267,000 tonnes, ngokuthi umphakathi uqinisekisa ukuthi kukhona izinkinga zokuthenga isulfur nokulawula ukuthengiswa. Isikhowudi sokuproducwa kwe-DAP sesikhathi samnyaka soshintshwe ku-6.0 ku-6.5 million tonnes. Umsebenzi owathatha ukuguqula lokho kungcono kakhulu unazo zonke izizathu zokufuna ukuthi isikhundla esisha sithathe isikhathi sakho — futhi unazo zonke izizathu zokungaboni ukuthi kusala isikhathi sokuthanda ukuphakama.

Kungani ukuthi ukuphakama kwesikhundla ngamakhulu amashumi amashumi nesikhombisa kuthinta ukuthenga

I-phosphate ayisinga iprodukthi engeziwe ngokukhulu kodwa engeziwe ngokuvalekile kakhulu njengomgani. Yilokhu okuphakathi kwezinkambo eziningi, kubhalwa ngemilioni yamathoni, futhi ukusebenzisa izihluzi zokugcina amathoni ngokukhulu kukho ukudonsa: ngisho noma yisithon’i esinye phakathi kwe-mine ne-ship isidonsa isibhakabhaka ngokuvamile ngaphansi kwesibhakabhaka. Uma ubukhulu bungaphelela umphumela wokuphakama ngamashumi amabili nemithathu, inombolo yamabandela ayikwazi ukuphakama ngamashumi amabili nemithathu — izindawo zokuhambisana, ubukhulu bezindawo zokugcina, izinhlangano zokubuyisela nokulayisha konke kufanele kubhekwe kabusha njengoba ngisho noma yisithon’i esinye singaba yisibhakabhaka esingasoloko.

Ku-Wa'ad Al Shamal, ubukhulu obungaphelela kubiza ukusebenzisa okuningi kwe-run-of-mine, ukunciphisa okuningi nokugcina ukufaka, ukususa okuningi kwe-concentrate ekubeniwa kwezindawo zokuhlanganisa futhi ukususa okuningi kwe-residue emva kokuprosesa. Ku-Ras Al Khair, kubiza ukususa okuningi kwezinto ezenziwe kusuka ku-storage kuma-ship. Lezi zindawo zihlukene, futhi ukuzicombulula ngokusebenzisa isibhakabhaka esinye sikhona isiphetho esingafanele esingasoloko kwezindlela zokuthengisa kwe-brownfield expansion.

Ukulingana kwe-sulfur akuyi ndawo yokusebenzisa isibhakabhaka, kodwa ukusebenzisa i-residue kuyi ndawo

Ukuqonda kwe-Q2 kubekwe ngokuthi isulfur sikhonakona futhi ukuthumela kuyisibophelo, okuyizinkinga zokusebenzisa izinkampani nezinkinga zokuthumela, akuzo zinkinga zokubhala. Kodwa ukuphendula kalesi qondiso kusho kusenza kwezinye: uma ukuthi izinkampani zikhonakona kungasemthethweni, amaphulansi ayabufa izinto eziningi, ayasebenzisa izihloko ngemigqa eyahlukene futhi ayathintela izinkampani ngemigqa eyahlukene yokuthi iyadlala nokuthi iyavalela engaphezu kokuthi kubhekwe njengokuthi kuyisimo esiphambili. Amabhelti ayathanda ukusebenza kusukela ekusukelweni kunezinye emigqeni yokuqhubeka nokuvalela.

Iphosphate rock ibizwa ngokuthi yinkinga yokugqibela kabefore iyinkinga yochemistry

Kwesiqhelo sesiNtshonalanga seSaudi, umlando wokubhala kubhekwa ngokuthi kuyisikhathi esikhulu, ngoba i-cement ne-clinker ziyizinhlobo eziphambili kuleli bhalo. I-phosphate inika umlando wokubhala owahlukene: ukugqibela. I-phosphate ore yisikhathi esikhulu, iyasemthethweni yase-silica futhi iyasemthethweni yase-edges, futhi iyafika emaphulansini ngomkhakha wokuhlela okuphambili okuyisikhathi esikhulu futhi kuyasemthethweni yase-fines futhi yase-lump material.

Le kombiniyesheni leyi bula umqolo ngendlela ezimbili ngokufanekayo. Amathuba amakhulu abula umqolo ngokubonakala kanye nokuthabatha kwindawo yokulayisha, ngakho-ke amafines ayenza kumqolo futhi abuyisiza ukuthabatha kwesikhumba kuzo zonke izindawo zokubhala. Isikhumba esikhethwe ukusebenza emaqhurini ayizodlula, kodwa akasodlula isikhathi sokusebenza esibhekise kule ndawo — futhi emithombo eyisishiyagalombili yamakhilogramu ngonyaka, isikhathi sokusebenza kuyisivinini sokuproducwa, akuyiyo inkulumo yokuhlela.

Izinqamba eziyine ezibula umqolo kakhulu

Akukho yonke indawo yokuqhubeka emithombweni yephosphate iyidinga isikhumbi sama- same. Ukubhalisa kahle kusobala ngokuthi yiziphi ezibula kakhulu kukhona indlela eyokushisa ukuthengiswa ngaphandle kokuthintana nokuphelela.

Amasomo amabili ayagcina kulethabuli. Okokuqala, umseleni wokugcina yindlela eyinkulu yokuthi kusukela emseleni kwezindawo zokusebenza futhi yindlela engeyinkulu yokuthi kusukela emseleni, ngoba kuyathathwa njengokuthi kuyisithakazelo. Okwesibili, umbili kwisekhanda esithuluzi nasekusukela kuyenza ukuthi kusukela kuyisibonelo esikhulu kakhulu sokuthi kusukela kwezindawo zokusebenza, futhi ukuthi kusukela kuyisibonelo esikhulu kakhulu sokuthi kusukela kwezindawo zokusebenza, kuyenza amasekhanda ashotha, kuyenza ukuthi kusukela kuyisibonelo esikhulu kakhulu sokuthi kusukela kwezindawo zokusebenza, kuyenza ukuthi kusukela kuyisibonelo esikhulu kakhulu sokuthi kusukela kwezindawo zokusebenza.

Ukuthi ukuthatha isibonelo kwenza kanjani kwisekhanda

Ukuqalisa kuyisikhathi esingaphansi kakhulu esikwenzekayo kubandela, futhi izinkinga ezizakhiwe ngalesikhathi sizokuba zingaphansi kakhulu. Izinto ezine ziyagcina.

Ukufaka kungafanele. Kusukela emuva kokuhlanganiswa kwezinkampani zokuphatha, ibandela liyathola amasithili wezinto ephakathi noma ukungafaka. Ukufaka kwezinto ephakathi kuyabulawa indawo yobandela noma indawo yokugcina; ukungafaka kuyabulawa ubandela okungafaka, okuyabuyeza ukuguqula ukuziphatha kwakhe.

Amachute nezibhodi zihlala zingaphansi kakhulu. Amashilini amahlanu ayadlula, futhi ukudlula kuyadlula kubandela obuyela emuva. Izinto ezifika kubandela obuyela emuva bayahamba kuzo zonke izindawo zomkhosi futhi bayadlula kumshini wokugcina.

Ukuphatha ukudla kungaqondi. Amasistimu okususa kuyasebenza kusukela ekugcineni kwezinye izinto. Kusukela kuzo, iphosphate yemithi yodwa iyadlula kumashilini futhi iyadlula kumkhosi, futhi ukudlula kuyisibonelo sokuziphatha kwebandela.

Abasebenzi bafunda umgqa. Izilungiselelo zokuvula zihamba ngokungafanele, izibhelti zivulwa ngezinhlobo zezinto ezizakhiwe, futhi izistop zezimfushane zisetyenziswa njengamathuluzi okusebenza okwesikhathi sobukhulu. Yonke lezi zindlela zikhipha isiplice ngaphezu kwezidingo zayo zokugcinwa.

Ukubhekisa kuzokuthenga kuyinkimbinkimbi kodwa kufanele: isiplice esifela ngomhla wokuqala wabekwe ngokulinganisa okuphathelene nokusebenza okwesikhathi sobukhulu. Ukuvulwa kufanele kubhekiswe njengomsebenzi wakho wokwakha.

Ucheko lwesiqalekiso phambi kokuvulwa kwezibhelti

Izinto ezingu-5, ngokulandela, zixhapha izinkinga eziphansi zonke.

Isinyathelo 1 — Qiniseka umkhombobo wezinto ezizakhiwe ngokulinganisa nezimo zokwakha. Umkhombobo wokudesign wabhekiswe emazishini nezidingo zokuthi. Phambi kokuvulwa, qiniseka ubukhulu bezinto, ubukhulu bezimithi, ubukhulu bezingxenye ezingaphezulu, nobukhulu bezintonga zonke ngokulinganisa nezinto okuphatha kuzo umphakathi, futhi thabatha amabhuku lapho ukuthi kuhambisana nezimo zokwakha. Lezi zidingo ziyizinkinga eziningi kakhulu zokubhelti okuyindima kodwa okungafanele ekusebenzeni.

Isinyathelo 2 — Qiniseka ubukhulu besiplice phambi kokuthi ilayini ibhekiswe. Ukugqibela okuthi kuyisipho esikhulu kuyindlela eyodwa yokugqibela ukuthi kubhekisele emithambo yokuqinisa ngokuphambuka kwe-phosphate ngoba iyabuyisa indawo enkulu yomthelelo wemithambo, ngakho-ke amafastener athi ayalwa ngokuphambuka ayagcina indawo engeziweyo. Okubalulekile ekususeni kuyizichazi ezitholakala: izichazi zokugqibela nezinkathi zokufika kwezinkathi, ubunzima, isikhathi, nokuthi ubumnandi waphindelela, akukho mbono wokuthi waphindelela ngokuphelele.

Isinyathelo 3 — Yenza ukuchitha imithambo njengendawo yomkhombiso, akukho yisifundo sokuthi sifuna ukuzikhipha. Ukubeka kwesicathulo, ubunzima besicathulo, nobunyathelo besicathulo buyadetermina uma ukuchitha kufika emithambweni yokuvala. Isikhombiso sokuchitha esitholakala emva kokuthi kuchithwe kanye kuyisivumelwano; okutholakala ngenkathi yomkhombiso wemithambo uyisivumelwano sokulungisa.

Isinyathelo 4 — Hlola ukuthi imithambo ibhekisele ngokuphambuka okuncane. Imithambo ihlola kakhulu ngokuphambuka okuphelele, nokuthi kungahleli kakhulu ngokuphambuka okuncane, ngemva kokususa, kanye nemithambo eyahlukene. Hlola ukuthi imithambo ibhekisele ngokuphambuka okutholakala kwiindawo eziphatha ngazo umthombo, kanye nokusebenza ngokuphambuka okuncane.

Isinyathelo 5 — Gcina izinto ezinokubakwa kusuka kumaphethini okugcina ukuthi zihlukwe. Ukubakwa kwezinto ezinokubakwa kufanele kuhambisane neziqu zokubakwa kuzilungiselelo eziyishumi kulethabuli ngasemva, akufanele kugcinwe ngokulinganayo kwenqubo yaseplanti. Izibhambo zokugcina nokugcina kwesibhambo sokuphakamisa kufanele kubakwe; isibhambo esisemphakathi asifanele kubakwa.

Ukuhlanganisa kukaRas Al Khair: Ukuthintana nesibhambo esikwesikhumba

UWa'ad Al Shamal uyabonwa ngoba lapho ilitholo liyisisekelo, kodwa isibhalo sesine sikaPhosphate 3 siyaseRas Al Khair, apho iprodukthi iyagcwaliswa, iyagcinwa futhi iyatholakala. Ukuthintana nesibhambo esikwesikhumba kuyisimo esahlukene nesifunda esisodwa.

Ukuthinta kwesikhumba nokubuyela kwesibhambo kusebenza ngokuphelele kwezinkambo eziningi kuziminyaka ezizimele, futhi kusha kusenqulungwini esingafakwa ngaphezu kwezinye. I-scala yesibhambo nezinhlelo zokuhlola kufanele zibe yisibonelo esihle, ngoba izincwadi zokutholakala ziyaphendula kuzo. Futhi ukungafani kwezikhumba zokuthinta akuvimba iplanti — kuvimba isikhumba, okuyisimo esingadinga imali enkulu ngamuhla.

Le-ndlela eyodlula leyo iyenzela ukuthi ubuchwepheshe becine bavulekile. Kwisithuthu, ukuthi kubikho kungabikho kubona isikhundla sokuthenga kwesibhakabhaka, futhi ukuthembisa ukuthi kubikho amaphoyinti amaningi, amasipilayisi amahle kanye nokugcina izinto zokuzivikela emhlabeni, kuyisisekelo esihle kakhulu ngokwezimali kunakho ekusithuthweni lapho isibhakabhaka sisedwa kufunda umkhala omunye kuphela.

Kuyasebenza futhi ukuthi 'izinto zokuzivikela' zingakuthi ntoni. Isibhakabhaka sokuzivikela esigcinwe kusithuthu esemhlabeni siyinkambo; isibhakabhaka esifanayo esigcinwe ebusweni besiphelo siyinkambo yokuqinisa. Kukulandela okuphambili kokuhambisa ngaphandle, indlela enobunikazi yokuqinisa iyisibhakabhaka esisodwa kanye nezinto zokusebenza kusiphelo, lapho ukuthatha isikhathi sokusedwa akusithathelwa ngosikhathi esinye kodwa ngokuthatha isikhathi sokuvula kwevessel.

Kungani Ukuthi Ukugcina Amasipilayisi Emhlabeni Kuyisisekelo Esikhundleni Sokuphambuka

Ukuphambuka kuyisahluko sesikhundla sokugcina amasipilayisi angazange kuthathelwe. Akukho mhlolohelo wamaphrojekthi yonke; kuyinto enormali yokusebenza imishini emisha ngezimpilo ezisha kusukela kwezinto eziningi. Okuhlinzeka phakathi kweziprojekthi kuyisikhundla sokuthi ngubani okukhulu kokugcina ngokushesha kwezikhundla zonke.

Ukuphakanyiswa okukhomba ukuthi kufuneka kubhalwe umntu ovela emhlabeni futhi kufuneka kubhalwe isivisa sokuhamba, kuyabonakala njengokungasebenzi kwezinsuku ezimbili. Ukuphakanyiswa okwenza ngabantu abahlala ekhaya noma abanamandla amahle, izinkampani zokuphakanyiswa, izinkampani zokugcina nokugcina kusasa kuyabonakala njengokusebenza kusasa. Kusuka kumgca owenziwa ngokuphakanyiswa kusukela ku-“nameplate capacity”, lokhu kubonakala njengokuthi isikhathi sokungasebenzi kuyisikhathi sokuthi umgca akasenza iprodukthi.

Lokhu yindlela yokubonakalisa ukuthi kukhona indlela yokuziphatha ngokwesibonelo sokuthi ukuphakanyiswa kufanele kubhalwe njengendawo yokuqala yemigca yokuthenga, kungafanele kubhalwe njengendlela yokusebenza eyodwa ekhuluma ngayo emva kwalokho. Izinqumo ezimbili ziyisibonelo sokuthi zingafanele kubhalwa ngokwahlukile: isibonelo sokuphakanyiswa kufanele sifanane nesibonelo sokugcina, futhi isikhathi sokugcina kufanele sifanane nezimo zezulu ekuhlalweni.

Ukuthenga kuka-BEDROCK kwezintshiseko zama-phosphate nezintshiseko zokuvula

BEDROCK yilungiselela imithambo yokuqondisa emhlabeni ka-Dammam, eSaudi Arabia, ibhantsha abasebenzisi bokugcina izindawo zokugcina, izindawo zokugcina izinkunkuma, izindawo zokufaka amasimbi, izindawo zokufaka amasimbi okubhantsha, izindawo zokufaka izinto zokwakha, izindawo zokufaka izinkemikhali, izindawo zokufaka izilayisi, kanye nezindawo zokufaka izinto eziningi ngaphaya kwesifundazwe, kusukela emhlabeni wokufaka amasimbi nesikhathi eside sekuphatha kwa-Ningbo njengoba kuyilungiselela i-KILOMEGA.

Kulokugcina izinkunkuma nezinkemikhali, indlela yokuqondisa iyisibonelo sokugcina ngokwenye ngokwenye kungakho kuzobhekwa ngokujabulisayo kwezindawo zokugcina zonke.

Umbala wokugcina izinto ezilungileyo kuqala. Ukuchaza kwezinhlobo zezinkunkuma, isibonelo sekhanda, nokuchaza kwezindlela zokuxhuma kuyasetshenziswa ngokwesibonelo sezinkunkuma, ubude bakhe obungaphezulu, ubunzima, isikhathi, kanye nenombolo yezinkunkuma — lokhu kuyisibonelo sokuhlinzeka kwezinkunkuma zokugcina ezingu-9 million kanye nezinkunkuma zokugcina kwezindawo zokugcina zokugcina izinkunkuma.

Ukuhlukanisa nokubambisana kwezinkunkuma. Amasimbi okugcina izinkunkuma nezinkemikhali zokugcina ziyahlukanisa kanye nezinkunkuma zokugcina zokugcina izinkunkuma, futhi i-BEDROCK uyilungiselela ukusebenza kwezinkunkuma zokugcina kwezindawo zokugcina zokugcina izinkunkuma. ukugcina izinkunkuma zokugcina zokugcina izinkunkuma kanye nezinkunkuma zokugcina izinkunkuma e-Saudi Arabia.

Ukuxhuma kwezinkunkuma ngokwesikhathi sokugcina kwezinkunkuma. Abachaphazi bethu bavula ukugcina ngokuphakanyiswa kwesikhathi ngokwezinye zokuphatha kwe-splice okungaphezulu kwe-90 percent, futhi uye esitayile ukubona izihlangothi eziningi ngokwesibonelo kunezokubiza ngendlela engaphandle.

Isitokhi sezinsizakwane nesiphetho. Ukusiza kwemithambo ngendlela engaphandle ngemuva kwezinsuku ezingu-24, indlela eyodwa yokufika esitayile uma kubhekwa ukungasebenza, futhi isitokhi sezinto ezingafanele esikhundleni eSaudi Arabia yezinto ezingafanele — umahluko phakathi kwezinsuku zokusebenza ngomnyaka futhi kwezinsuku ezingu-14 zokungasebenza ngokuqala kokusebenza.

Ukusiza kokugcina. Ukuchaza kwezihlangothi, ukuvumela kwezihlangothi futhi ukuchaza kwezihlangothi ngokuqala kokugcina, ukuze ukuchaza okwenziwe ngemithambo kubonakaliswe ngokwesibonelo ngezinto ozokuzenza ngokwesitayile.

Isikhombiso sethu sesitsha sifaka amabhelti wokuhamba kwezindustria kubonakalisa isitsha sokuphakanyisa, sokugcina, sokushisa, nokufinye, kusukela kubonakalisa izinkulungwane zokusebenza kwezintechini kusukela kokuqondisa kuze kube kuzinikezela nokuhlola ukusebenza.

Uyagcina ilayini yephosphate noma yefertilizer? Thumela ku-solids handling matrix — izinto, ubukhulu obungaphezulu, ubukhulu be-moisture, ubukhulu be-temperature futhi ubukhulu be-tonnage per hour ngalunye lwamabizo — futhi abengineya bethu baya kubuyela ukuchaza kwezihlangothi futhi ukuchaza kwezihlangothi ngalunye lwamabizo, futhi uhlu lwezinto ezingafanele yokugcina oluhlanganiswe nesihlangothi sakho sokusebenza.

Qhafaza ku-BEDROCK WhatsApp: +966 56 171 7029 · I-imeyili: [email protected]· Isitayela: www.bedrockco.sa · Salman Farisi St., Khalidiyah Al-Janubiyah, Dammam, Saudi Arabia

📱 WhatsApp：+966 56 171 7029
✉️ I-imeyili: [email protected]
🌐 Isayithi: www.bedrockco.sa