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chevron conveyor belt manufacturers

It’s not easy to build a conveyor belt for (bulk) material. At BEDROCK, we know that tough jobs require even tougher gear. Chelvron conveyor belts are unique because they have an inverted pattern of v-shapes on  its surface of the belt. These shapes prevent the materials from sliding back as the belt moves on an incline. Many factories and  mines rely on these belts to heft heavy loads up or down steep inclines. BEDROCK constructs these belts well so they don’t break or wear down quickly. We put strong rubber and fabric inside  the belt, so that we can work it rough. That said, some people can be of the belief that all conveyor belts are created equal; however,  chevron belts differ in so far as they come bearing  a specific design. They’re able to store  more stuff, and don’t spend time or energy hauling the materials. BEDROCK’s emphasis is to make belts that are designed to keep machines running without interruption, so businesses can save money  and complete jobs more quickly. And despite its unornamented appearance, it requires a degree of skill and good ingredients to do right.

Chevron conveyor  belts have those V-shaped patterns on its surface, and it’s a big reason that they’re effective with heavier, loose materials. The shapes function like little walls that keep the material in place so it doesn’t fall off when the belt ascends a hill or crosses a steep area. Consider trying to move a clump of wet sand across flat ground and then up a sloped surface (without those chevron ridges, the sand  would slide back with each step). “We know the material needs to be kept steady at BEDROCK because if  it falls you not only slow down your entire operation  but can also have accidents. The belts are also textured, which helps to  grip the  materials, whether wet or dry and sticky. This texture is nice when the stuff doesn’t want to move well — wet clay, sugar. A chevron belt offers  another advantage in that it is very strong. The inner layers of fabric and rubber are built to stand up to tears and stretch. Which is to say they’re also built to last longer, even if  you carry heavy loads with them day in and day out. The belt’s flexibility to bend around pulleys without cracking is also critical. If a belt breaks or wears in spots, that means disrupted production — and lost time and money. At BEDROCK we design  our belts  not only to function, but to stand apart functionality-wise. They’re tolerant of sharp materials,  too, which can destroy other belts quickly. They are flexible in that they can be used to mine, farm, recycle and many other industries. And they save energy by preventing the materials from sliding back, which would require the motor to work harder. When you’re transporting tons of stuff on a daily basis, those little bits add  up. As BEDROCK can attest, selecting the right chevron belt can make a substantial difference in the smooth operations of a company.

What Makes Chevron Conveyor Belts Ideal for Bulk Material Handling

Chevron conveyorbelt can’t fail because the integral part of its success is  precision in every  step. At BEDROCK quality is not just a word, its what we do. The materials, first: They have to be good. We select tough rubber that’s stretchy but not prone to tearing.  The layers inside the belt are built from heavy fabric to increase durability. The belt will break if  the cloth is loose. Mistakes may occur if the fabric isn’t spread evenly, or if there’s not enough  rubber in certain areas of the mold.  Every roll  of materials is checked in carefully  before production. Next, the belt is subjected to a step wherein the chevron pattern is embossed or cut into the surface. This  step requires precision, because if the pattern is too shallow, a belt may not adequately hold materials. If it’s too deep,  the belt could wear down more quickly. The BEDROCK craftsmen, the machines, then make sure  the  pattern is perfect every time. The finished  belts are then tested. We torture them and bend them around wheels to see if they crack  or deform. A belt that broke here would be a  big problem at work. And occasionally, testing will reveal a little issue  that can be addressed before the belt takes off. Also important is how the edges of the belt are  finished. If the they are rough or  uneven, the belt will fray and break. BEDROCK employs special machines to  trim and seal  the edges so they endure longer.  A second significant aspect is maintaining cleanliness of the environment during  production. Dust or dirt that can get pinched in the rubber and weaken the belt. We  do keep a clean factory, and regulate the temperature in order to help materials cure. Trained workers inspect the belts frequently, not just at the  end, so faults don’t accumulate. It’s not a 10-minute job to produce the perfect chevron conveyor belt. At BEDROCK we understand that a belt is only as good as what goes into it. When someone buys one of those belts of  ours, they know we’re not going to break it  on them. This confidence is  the driving force behind us, pushing at improving and building  better belts.

A  common issue is belt  slippage. This occurs  when the belt is operating but the material  on the belt doesn’t move, or slides down without  moving.  Slipping  can occur if the belt is not tight enough, or worn  chevron patterns on the belt. In order to  prevent slipping, a taut belt should be maintained and the chevron pattern regularly inspected. If the designs are worn, replacing the belt or repairing the surface can be a way  to fix them up.

Why choose BEDROCK chevron conveyor belt manufacturers?

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