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EP150 Customizable 3Ply 4Ply 15MPA Heat Resistant Black Rubber Conveyor Belt Heavy Duty for Stone Crusher mining
Heat resistant conveyor belt are industrial conveying solutions specifically engineered for extreme high-temperature applications. Constructed with specialized heat-resistant materials and reinforced structures, they maintain exceptional performance and extended service life in sustained high-temperature environments, effectively overcoming issues such as deformation, aging, or strength degradation commonly encountered with standard conveyor belts.
The belt core of this product is made of polyester canvas with high modulus,low shrinkage and extremely high tear strength.The covering rubber is made of EPDM or chlorinated butyl rubber with good hightemperature resistance,and is combined with high temperature resistant materials for composite molding.Itis refined through vulcanization and other processes.After special impregnation and shaping treatment,thebelt core of this product has high bonding strength,small elongation and deformation and excellent wearperformance under normal use conditions below 180℃.
- Description
- Specifications
- Applications
- Advantages
- FAQ
- Recommended Products
Description
The fundamental challenge in high-temperature applications is not just the ambient heat, but also the direct contact with hot materials, which can cause issues like cracking, hardening, and loss of flexibility in conventional rubber belts. Our heat resistant belts are constructed to combat these effects. The specialized compounds resist the abrasive and damaging impact of hot cargo, preventing the belt from becoming brittle and ensuring it retains its critical functional properties, such as flexibility and troughability. This is crucial for maintaining efficient material transport and preventing unplanned downtime in demanding processes.
These belts are indispensable in a wide range of high-heat industries. Key applications include foundries for transporting hot castings and sand, steel mills for moving sintered ore and pellets, glass manufacturing plants for handling bottles and sheets through annealing lehrs, and cement plants for moving hot clinker. They are also vital in asphalt production and chemical processing.
By choosing our heat resistant conveyor belts, you invest in a solution that ensures operational continuity, reduces maintenance costs associated with frequent belt replacements, and enhances overall safety. They are the optimal choice for any operation requiring durable and reliable material handling under sustained thermal duress.
Specifications
| Cover Rubber grade | 8MPA,10MPA,12MPA,15MPA 18MPA,20MPA,24MPA,26MPA | |
| Top+Bottom thickness | 3+1.5,4+2,4+1.5,4+3 | 3/16"+1/16",1/4"+1/16" |
| Belt thickness | 3mm,4mm,5mm,6mm,7mm,8mm,9mm,10mm,12mm,15mm,20mm,25mm | |
| Belt length | 10m,20m,50m,100m,200m,250m,300m,500m | |
| Belt edge type | moulded(sealed) edge or cut edge | |
| Belt width (mm) | 500,600,650,700,800,1000,12001400,1500,1800,2000,2200,2500 | 18",20",24",30",36",40",42"48",60",72",78",86",94" |
| Tensile strength | EP315/3,EP400/3,EP500/3,EP600/3 EP400/4,EP500/4,EP600/4EP500/5,EP1000/5,EP1250/5 EP600/6,EP1200/6 | |
| Physical performance indicators | |||||
| Project | Category | ||||
| T1 | T2 | T3 | T4 | ||
| Experimental temperature | |||||
| ≤100°C | ≤125°C | ≤150°C | ≤180°C | ||
| Allowed range of variation | |||||
| hardness | After aging – before aging | +20 | +20 | ±20 | ±20 |
| Maximum value after aging | 85 | 85 | 85 | 85 | |
| Tensile Strength | Performance change rate | -25 | -30 | -40 | -40 |
| Minimum value after aging Mpa | 12 | 10 | 5 | 5 | |
| Elongation at break | Change rate after aging | -50 | -50 | -55 | -55 |
| lowest value after aging | 200 | 200 | 180 | 180 | |
Applications
It is mainly used in metallurgy,construction andother industries to transport high-temperature materials such as sinter,coke,cement clinker and so on.
Advantages
1. Can withstand sustained high temperatures, ensuring stable operation in hot environments.
2. Belt Body Structure and High-Temperature-Resistant Covering Rubber
3. Prevent slippage and deviation to ensure continuous production.
4. Low elongation deformation, excellent wear resistance
FAQ
1. What are the advantages of your conveyor belts compared to other brands?
1:Targeted Design: Based on years of field experience in Saudi Arabia, we engineer our belt’s ply count and rubber grade to precisely match your application.
2:Localized Service: We provide "hands-on" technical support throughout the entire process—from selection and installation to subsequent optimization—ensuring you achieve optimal results, not just receive a belt.
3:Cost Advantage: We have our own factory, eliminating middlemen. This allows us to offer more competitive prices while guaranteeing quality. We deliver long-term, stable operation, not just a product.
2. Is your conveyor belt under warranty? How long is the warranty period?
We provide clear and fair warranty terms to ensure mutual understanding:
1:A one-year warranty is provided under normal operating conditions (covering issues like delamination and core breakage).
2:Normal wear and tear of the top and bottom cover rubber is excluded.
3:Punctures and cuts caused by external factors are not covered.
Our Hot Vulcanized Jointing Service is covered by a separate one-year warranty. (This warranty excludes issues resulting from mechanical damage, human error, or improper maintenance.)
3. How is the belt splicing handled? Do you provide on-site service?
The splice is the "lifeline" of any conveyor belt, and we treat it with utmost importance. We offer:
1:Professional Hot Vulcanized Splicing Service: Our engineer team uses professional equipment to ensure a splice efficiency of over 90%, achieving a strength nearly equal to the belt itself.
2:On-site Guidance & Execution: We don't just advise; we can dispatch our engineers to your site to ensure the splice is done correctly the first time, preventing the risk of future breakages during operation.
4. What is the service life of the belt?
The service life of a conveyor belt depends on various factors, including material abrasiveness, load capacity, operating environment, and maintenance standards.
Based on our experience serving similar clients in Saudi Arabia, under normal conditions and with proper maintenance, our products are typically designed to last 1-2 years.
Most importantly, through accurate selection and regular maintenance tracking services, we proactively help you avoid abnormal wear, striving to maximize the product's service life and thereby reduce your cost per ton conveyed.
5. What is your response if we encounter a problem with the belt?
We have established a localized rapid response mechanism in Saudi Arabia:
1:Technical Consultation: For any operational queries, we provide remote technical support within 24 hours.
2:Emergency Breakdowns: For critical issues causing downtime, we commit to providing a clear on-site support arrival time and establishing an emergency communication channel.
3:Spare Parts Support: We maintain a local spare parts stock in Saudi Arabia to ensure the rapid supply of critical components.
Our goal is to become your long-term partner, not just a one-time supplier. Therefore, resolving issues quickly is in our mutual interest.
