Conveyor belts of batching plants, although they are machines, are the most essential, thus the lifelines of mixing plants which carry everything to the destination. These belts are bringing river sand, gravel, cement, and any other materials that can be used for the production of concrete or other mixes. Just think about how much time you would have to spend on moving these heavy materials without a conveyor belt and most probably still fail after putting in a lot of work. BEDROCK manufactures conveyor belts that are not only powerful and long-lasting but also take less room and are light in weight, thus the safe operations do not have to be stopped anywhere along the belt
When you see a mixing plant, it is the conveyor belts that you should liken to the veins that take everything to the place where it is needed. These belts sometimes look like very simple things, but in reality, they are doing a lot of work behind the scenes. Maybe, you have been thinking that some plants can be up and running very quickly while others struggle for a long time without being able to start their operation. The conveyor belts quality and care only are a very important part of the answer. BEDROCK’s Conveyor Belt is designed in a way that it is not only strong and long-lasting, but it can also endure bad weather and rough conditions. They block materials, not the whole production line, thus increasing the time that the production line is not working. That is, workers are now able to focus more on producing good products instead of repairing broken machinery. Conveyor belts might be only a small part of the whole, however, they are actually the heart of mixing plants.
It’s the rare conveyor belt that can stop on a dime. Some typical problems include belt misalignment, wear and spillage. A belt is in misalignment when it rides off the rollers and won’t work for long. This occurs when the rollers or pulleys are not properly adjusted, or if the belt is stretched unevenly. To fix this, the rollers will have to be checked and adjusted to keep the belt on track. BEDROCK recommends regular inspections to catch these issues early. And then there is wear and tear. Belts wear thin after a while, or develop rips due to heavy loads or jagged materials. If too depleted, belt can snap without warning. This can be avoided by using strong belts constructed with sturdy materials. BEDROCK’s cement plant conveyor belts are designed to withstand cuts and abrasions, making them more durable, even under the most demanding conditions.
The belt conveyors of the mixing plant play a significant role in the production of quality and fast concrete. In a concrete batch plant, the materials that are part of the process have to be moved from one place to another. These heavy materials are moved on conveyor belts in order to facilitate their continuous movement without a break. If the conveyor belts are in good working condition, they turn the completion of concrete production into a fast and easy process
Mixing plants conveyor belts are primarily designed for the transport of large quantities of heavy material. So workers, instead of carrying materials by hand, save time and energy. Along with conveyor belts, they all kind of operate at a relatively steady speed with movement. This steady movement is what keeps the mixing trucks receiving just the right amount of each substance at the right time. When the materials are combined in the right way, the concrete that is produced is strong and of high quality. Besides, BEDROCK conveyor belts are one of the ways that the company can achieve an efficient system by lessening the time for breaks and the number of issues. Belts that are constructed of durable materials and come with a clever design feature are not very often stopped or broken.
Make sure you visually inspect the belt for any cracking, tearing, or areas that are worn out. Besides that, you should also check the rollers and pulleys that the belt is moving over. If these parts are broken or dirty, they can become the reason for the belt getting damaged. Do it without delay - fixing or changing any parts that are broken. Fourth, place lubricant on the parts that move on both sides of the conveyor belt. Lubrication is when some special oil or grease is given to parts like bearings and rollers so that they don’t get stuck. In this way it removes friction and at the same time, it stops the parts that are lubricated from wearing out. BEDROCK recommends applying a good lubrication to the belt system at regular intervals to keep it in a proper working condition
Employees, if they know the differences in operations like how to start, stop and load materials, can be a great support in facilitating the safety of the belt from any kind of damage. Do not put excessive weight on the belt, and do not allow sharp objects that can cut the belt fingers. Just by doing these things, BEDROCK’s mixing conveyor belt in thermal power plant will last for a longer period and work mother nature of your concrete plant.
Your mixing plant conveyor belts should be taken care of if you desire them to be functional for a long period and make good work. Conveyor belts at a concrete plant are not designed for the daily transportation of dusty and rough materials. And if belts are not maintained properly, they can snap or wear down rapidly. BEDROCK gives tips on how to look after your conveyor belts and ensure that they are not breaking down when you need them the most
The conveyors belts firstly need to be cleaned regularly. Dirt: it is typical for the material such as sand, gravel or cement dust to stick on the belt and cause it to become dirty. Dirty belts do not function efficiently and can wear faster. Clean the belts by brushing or blowing them every day (or at least after each use).
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